Air Force Memorial

The Air Force Memorial recently unveiled in Washington, D.C. ranks as one of the world’s largest structural applications of stainless steel along with the Dublin Spire in Ireland and America’s largest memorial, the Gateway Arch.

Consisting of three stainless steel spires reaching 64 metres into the air, the new memorial honours the millions of men and women who have contributed to the United States Air Force and its predecessors over the years, including 54,000 who died in combat.

Each spire has a ¾ inch (19 mm) skin of low sulfer (0.005% max) Type 316 stainless steel covering a core of reinforced concrete. The total weight of the spires is 7,200 tonnes, including 345 tonnes of type 316 plate.  

Air Force Memorial

Air Force Memorial

Engineers involved in the design chose type 316 to prevent corrosion and allow the structure’s appearance to be retained over decades without the need for manual cleaning. Though Washington is not coastal, nor particularly polluted, the memorial is surrounded by three highways that use de-icing salt that could threaten a lesser material.

Type 316 also provides structural integrity to help withstand the tendency for the spires, which are curved, to sway in windy conditions.

“From a structural standpoint, the Air Force Memorial was very challenging,” says Catherine Houska, senior market development manager for TMR Stainless, the consulting firm chosen to provide advise on materials for the project. “When you have that kind of a curve unsupported, except at the base, it is going to tend to move even with the slightest breeze. There are very elaborate damping systems to prevent it from shaking apart.”

The “ball-in-box” damping system contains 13 20-inch-diameter lead balls, weighing 2000 pounds each, encased in stainless steel shells. The balls roll freely within boxes that are lined with synthetic damper pads. As the balls hit the pads, energy is dissipated and structural movement constrained.

The memorial was designed by the late James Freed, the internationally-renowned architect from Pei Cobb Freed, while global engineering firm Ove Arup developed the spire structure. The spires are meant to evoke the bomb –burst flying formation made famous by the United States Air Force Thunderbirds.

Construction commenced at the beginning of 2005 and was completed in the autumn of 2006. The total cost for construction was more than US$30 million.

Water Tower as Eye Candy

When the city of Chattanooga, Tennessee decided to capture and reuse its stormwater to irrigate municipal gardens, urban planners envisioned a water tower that would serve as a monument to this contribution to sustainability.

Aesthetics were a key factor in the design because the water tower was to be located in the middle of a recently revitalized downtown. Under these circumstances, 304 stainless steel won out over more conventional materials - such as lined carbon steel or reinforced concrete - as the building material of choice. 

Aerial View of Downtown Chattanooga, Tennessee

Aerial View of Downtown Chattanooga, Tennessee

“This tank is in a growing section of town and it had the potential to be an eyesore and an unwanted fixture in that area,” says Tom Schull, marketing manager for Chattanooga Boiler and Tank Co., the company that built the tank. “The designers were able to overcome that. It doesn’t look like a water tank; it looks like a work of art.”

But eye appeal was not the only reason Consolidated Technologies Inc., the engineering contactor on the water tower project, proposed stainless steel. Carbon steel tanks are much more susceptible to the corrosion caused by fluctuating water levels and, as a result, incur higher maintenance costs.  

“When (the city) compared the painting, lining and maintenance issues over the lifetime of the product, that became a factor in the choice of bid,” says Schull.

The stainless steel option was doubly cost-effective because the builders were able to assemble the tank at their nearby factory and avoid the expense and hassle of painting a carbon steel tower in the middle of a busy downtown core.  In fact, Chattanooga Boiler came in as the lowest bid on the project, at US$159,947, with their stainless steel tank proposal, according to city records.

In recognition of all these factors, the Steel Plate Fabricators Association awarded the Chattanooga public works department the “Steel Tank of the Year” award in 2002 for devising a practical alternative to stormwater retention. 

The 75-ft.-tall 16-ft-diameter tank is part of a larger under-and-above ground water storage system that can store up to 865,000 gallons of water within concrete pipes, box culverts and within the tank itself, which has a capacity of 105,000 gallons.

Two submersible pumps force water from the underground storage through sand filters to remove solids before the water enters the aboveground tank. The filtered gray water is then used to irrigate the streetscape, flush and drain stormwater catch basins and water trees and shrubs in the downtown area.

The unique water tower sits in the middle of a 70-acre landscaped plaza that is bounded on all sides by city streets. In another nod to curb appeal, the tower flares out at the top to a diameter of 26 ft.

“We’re not architects, but we’re pretty proud of (the tank),” says Allen Stephens, senior vice-president of Consolidated Technologies Inc., who managed the project on behalf of the city of Chattanooga. “We were able to take something utilitarian and turn it into something that is aesthetically pleasing.”

Stainless Steel Piping Ideal for Tall Buildings

The piping systems that deliver potable water and fire fighting capabilities in tall buildings have unique requirements. They must be able to withstand not only high pressures, but seismic and wind forces that can cause the building to sway. Speed and ease of assembly are also important factors during the construction phase as builders grapple with tighter deadlines and a more fluid, less skilled workforce.

Ball valves made of stainless steel.

Ball valves made of stainless steel.

So as buildings grow ever taller, engineers are turning to stainless steel piping systems to meet these needs. Three of the newest and tallest buildings in the world, the Taipei Financial Centre in Taiwan and the Petronas Twin Towers in Kuala Lumpur, are prime examples of this shift away from more traditional copper and plastic pipes to high-pressure stainless steel piping systems in certain circumstances. 

The Taipei Financial Centre, a 101-storey, 509-metre high building completed in 2004 uses the Victaulic grooved stainless steel system for fire protection and plumbing and Victaulic valves and stainless steel pipes up to 318 millimetres for hot and cold water supply.

The Victaulic grooved system provides the flexibility to withstand any seismic activity, up to the strongest earthquake in a 2,500 year cycle. The system, designed especially for standard or light-wall stainless steel, is also more cost-effective than traditional methods of welding, flanging or threading because it can be installed quickly using unskilled labour and is easy to access for cleaning and maintenance.

In the Taipei Financial Centre, the pipes for domestic water supply are made of JIS 3459 Schedule 10 stainless steel for corrosion resistance. They have a wall thickness of 9.52 millimetres to accommodate pipes up to 318 millimetres and pressures of 300 psi (2065 kPa). Both hot and cold water can run through the system because the couplings are flexible enough to handle thermal expansion and contractions and the gaskets are rated from -34 to 100 degrees Celsius.

In addition, the stainless steel valves are designed to handle one-and-a-half times the system pressure and have a “dead-end” shut-off service to isolate equipment for maintenance. An absorber in the system prevents water hammer.

Type 304 stainless steel pipes and Victaulic couplings are also used in the Petronas towers, the tallest buildings in the world, to accommodate high pressures and vibration.

For smaller diameter piping systems that don’t require ready access, Victaulic’s Pressfit system (also marketed as the Mapress system) provides economy, reliability and fast installation. The system uses 316 or 304 stainless steel pipe with fittings that can be permanently attached using a handheld electric tool, eliminating the risk of fire and the need for welded or threaded joints.

This type of system is currently being installed in Brisbane’s tallest residential tower, the Aurora, scheduled for completion in January 2006. According to Blucher Australia, which supplied the 108mm piping, the 316 stainless steel pipe has a wall thickness of two millimetres for pressures of approximately 355 psi (2490 Kpa). The pumps are electronically controlled by the water reservoir level at the top of the building for a slow-start up that prevents water hammer.

“No other pipe systems can withstand continuous mains pressure water flows, extreme changes in water temperatures and the clean-in-place routines as well as stainless steel,” said Mogens Jensen, managing director of Blucher Australia is a recent article for ferret.com.au, an on-line information source for suppliers in Australia.

Smog Laws Beget Stainless Steel Fuel Tanks

Tougher environmental laws have triggered a new application for 304 stainless steel: fuel tanks for cars. 

In response to increasingly stringent emission standards in the United States, several European car manufacturers are fitting certain models (e.g. Volkswagen Beetle) bound for U.S. markets with stainless steel tanks, reports ThyssenKrupp, the world’s largest producer of stainless steel flat products.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

Example of conventional Stainless Steel fuel tank on truck

Example of conventional Stainless Steel fuel tank on truck

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.

Building the fuel tanks requires approximately 6,000-8,000 tonnes of NIROSTA® 4301 stainless steel on an annual basis, the German company says.

The tanks will help car manufacturers conform to environmental laws designed to control smog. The state of California, for instance, has introduced legislation that limits hydrocarbon emissions to two grams per day per vehicle. That limit is set to drop further by 2004 while other states and some European countries are expected to follow California’s example.

According to the U.S. Environmental Protection Agency (EPA), vehicles account for about 60 percent of the country’s total emissions of carbon monoxide, 31 percent of nitrogen oxides, 30 percent of volatile organic compounds, and eight percent of particulate matter.

One source of these emissions is fuel vapour that permeates the walls of conventional plastic tanks at a rate of about two grams per day. Both carbon steel and stainless steel prevent this leakage, but stainless steel has the added advantage of longevity because of its resistance to corrosion.

Since the California legislation requires car manufactures to guarantee zero emissions for at least 15 years or 240,000 kilometres, longevity is a crucial feature.

“This (requirement) is a problem for conventional steel,” says Jochen Krautschick from ThyssenKrupp’s technical development department, although the company says that recent developments in anti-corrosion coatings could eventually make carbon steel just as long-lasting.

For years, plastic has been the material of choice for fuel tanks because it can be blow-molded to fit into almost any space. But new techniques such as parallel-plate hydroforming and hydromechanical sheet forming now allow steel to be manipulated into equally complex shapes.

The major obstacle to the use of stainless steel in cars is cost. Although Krautschick would not divulge numbers, the stainless steel tank is expected to be significantly more expensive than either carbon steel or plastic tanks, especially since current production is so limited.

“At the moment, only the vehicles for the U.S. market will have the stainless steel tank, and that’s only the upper class cars from the European manufacturers,” he says.

But as “zero emission” legislation continues to spread beyond Californian borders (and as long as viable alternatives to the internal combustion engine, such as fuel cell technology, remain a distant goal), demand for stainless steel tanks is expected to grow.

“While the plastics industry and tank system manufacturers have developed new products which reduce emissions, they fail to match the performance of the stainless steel solution,” ThyssenKrupp stated in a press release.

The stainless steel tanks are 100% recyclable.